Honda V45 Magna (VF750C) Shop Manual

• Front Cover
• Table of Contents
• Chapter 1 - General Information
  • Model Identification
  • Specifications
  • Specifications (cont.)
  • Torque Values
  • Torque Values (cont.)
  • Torque Values (cont.) See Also: 83 Addendum Torque Values
  • Tools
  • Tools (cont.)
  • Cable Routing - See Also: 83 Addendum Sabre Magna
  • Emission Controls
• Chapter 2 - Lubrication See Also: 83 Addendum Lubrication
  • Lubrication
  • Troubleshooting
  • Engine Oil & Filter
  • Oil Strainer
  • Oil Pump
  • Oil Pump (cont.)
  • Oil Pump Assembly
  • Oil Pump Installation
  • Oil Pump Installation (cont.)
  • Final Drive
  • Lubrication Points
• Chapter 3 - Maintenance
  • Service Information - Tools
  • Maintenance Schedule (Sabre) See Also: 83 Addendum Maintenance Schedule (Sabre)
  • Maintenance Schedule (Magna) See Also: 83 Addendum Maintenance Schedule (Magna)
  • Fuel Lines & Filter
  • Throttle Operation
  • Carburetor, Choke & Air Cleaner
  • Magna Air Cleaner
  • Breather, Spark Plugs
  • Ignition, Valve Clearance
  • Valve Clearance Inspection
  • Carburetor Synchronization
  • Idle Speed, Coolant
  • Radiator Hoses, Compression
  • Battery, Brake Fluid
  • Brakes
  • Brake Light Switch, Headlight Aim (Sabre)
  • Headlight Aim (Magna), Clutch, Side Stand
  • Suspension
  • Rear Suspension (Sabre)
  • Wheels, Steering Head Bearings, Fasteners
• Chapter 4 - Fuel System
  • Carburetor Diagram See Also: 83 Addendum Carburetor Separation / Assembly / Crankcase Ventilation
  • Troubleshooting
  • Carburetor Removal (Sabre)
  • Carburetor Removal (Sabre) (cont.)
  • Carburetor Removal (Magna) See Also: 83 Addendum Carburetor Removal and Carburetor Removal / Float
  • Vacuum Chamber
  • Vacuum Chamber Installation
  • Float Chamber
  • Float Chamber (cont.)
  • Pilot Screw Removal
  • Pilot Screw Installation, Carburetor Separation
  • Carburetor Separation (cont.)
  • Carburetor Separation (cont.)
  • Carburetor Assembly
  • Carburetor Assembly (cont.)
  • Carburetor Assembly (cont.)
  • Carburetor Installation
  • Pilot Screw Adjustment
  • Fuel Tank
  • Auxiliary Fuel Tank
  • Air Cleaner See Also: 83 Addendum Air Cleaner / Fuel System (Sabre)
  • Fuel Pump, High Altitude Adjustment
• Chapter 5 - Engine Removal & Installation
  • Engine Diagram (Sabre)
  • Engine Diagram (Magna)
  • Engine Removal
  • Engine Removal (cont.)
  • Engine Removal (cont.)
  • Engine Removal (cont.)
  • Engine Removal (cont.)
  • Engine Installation
• Chapter 6 - Cooling System
  • Cooling System Diagram
  • System Testing
  • Coolant Replacement
  • Thermostat Removal (Sabre)
  • Thermostat Removal (Magna)
  • Thermostat Installation (Sabre)
  • Thermostat Installation (Magna)
  • Radiator & Cooling Fan Removal
  • Radiator & Cooling Fan Disassembly
  • Radiator & Cooling Fan Assembly
  • Radiator & Cooling Fan Installation
  • Water Pump
  • Water Pump (cont.)
  • Water Pump (cont.)
• Chapter 7 - Clutch
  • Clutch Diagram
  • Clutch Diagram See Also: 83 Addendum Clutch
  • Troubleshooting
  • Fluid Replacement & Bleeding
  • Master Cylinder
  • Master Cylinder Inspection
  • Master Cylinder Assembly
  • Slave Cylinder
  • Slave Cylinder Inspection
  • Slave Cylinder Assembly
  • Cover Removal, Starter Clutch Disassembly
  • Starter Clutch Disassembly (cont.)
  • Clutch Disassembly See Also: 83 Addendum Clutch Disassembly
  • Clutch Inspection See Also: 83 Addendum Clutch Disassembly / Inspection
  • Clutch Plate Inspection See Also: 83 Addendum Clutch Inspection / One-Way Clutch and Clutch Outer Inspection / Assembly
  • Clutch Assembly See Also: 83 Addendum Clutch Assembly
  • Clutch Assembly (cont.) See Also: 83 Addendum Clutch Assembly (cont.) and Clutch Assembly (cont.)
  • Starter Clutch Assembly
  • Starter Clutch Assembly (cont.)
  • Cover Installation
  • Cover Installation (cont.)
• Chapter 8 - Gearshift Linkage
  • Gearshift Linkage Diagram
  • Linkage Removal
  • Linkage Removal (cont.)
  • Linkage Installation
  • Linkage Installation (cont.)
  • Linkage Installation (cont.)
• Chapter 9 - Alternator
  • Alternator Diagram
  • Flywheel Removal
  • Stator Removal / Installation
  • Flywheel Installation
• Chapter 10 - Cylinder Head & Valves
  • Diagram
  • Troubleshooting
  • Camshaft Removal
  • CamshaftRemoval (cont.)
  • Camshaft Inspection
  • Cam Inspection
  • Cylinder Head Removal
  • Cylinder Head Removal (cont.)
  • Cylinder Head Disassembly
  • Cylinder Head Disassembly (cont.)
  • Rocker Inspection
  • Valve Stem Guide Clearance
  • Valve Guide Replacement See Also: 83 Addendum Head / Valve / Crank / Piston / Transmission
  • Valve Seat Inspection & Refacing
  • Cylinder Head Assembly
  • Cylinder Head Installation
  • Cylinder Head Installation (cont.)
  • Camshaft Installation
  • Camshaft Installation (cont.)
  • Camshaft Installation (cont.)
  • Camshaft Installation (cont.)
  • Camshaft Installation (cont.)
  • Camshaft Installation (cont.)
• Chapter 11 - Crankcase
  • Crankcase Diagram
  • Crankcase Disassembly
  • Crankcase Assembly
  • Crankcase Assembly (cont.)
  • Crankcase Torque Sequence
  • Output Gear Torque Sequence
• Chapter 12 - Crankshaft / Piston See Also: 83 Addendum Head / Valve / Crank / Piston / Transmission
  • Crankshaft / Piston Diagram
  • Troubleshooting
  • Connecting Rod Removal
  • Piston Removal
  • Piston Rings
  • Piston Pin
  • Crankshaft Removal
  • Bearing Inspection
  • Main Bearings
  • Bearing Selection
  • Main Bearings
  • Crankshaft / Piston / Rod Installation
  • Piston / Rod Installation
  • Piston Installation
  • Rod Cap Torque Specifications
• Chapter 13 - Transmission
  • Transmission Diagram
  • Troubleshooting
  • Transmission Disassembly
  • Transmission Inspection
  • Drive Gear Removal
  • Countershaft Bearing Replacement
  • Countershaft Installation
  • Countershaft Installation (cont.)
  • Output Driven Gear Removal
  • Output Driven Gear Bearing Replacement
  • Output Driven Gear Installation
  • Output Driven Gear Installation (cont.)
  • Output Driven Gear Case Bearing Replacement
  • Gear Tooth Contact Pattern Check
  • Output Driven Gear Adjustment Shim
  • Countershaft Output Driven Gear Adjustment Shim
  • Output Gear Case Gasket Selection (obsolete) See Also: 83 Addendum Head / Valve / Crank / Piston / Transmission
  • Countershaft Inspection
  • Shift Fork Drum
  • Shift Fork Drum Inspection
  • Shift Fork Drum Installation
  • Transmission Assembly
  • Countershaft
  • Countershaft (cont.)
• Chapter 14 - Drive Train
  • Drive Train Diagram
  • Troubleshooting
  • Final Drive Removal
  • Driveshaft
  • Driveshaft Assembly
  • Final Drive Gear
  • Ring Gear Bearing Removal
  • Pinion Gear Removal
  • Pinion Bearing Removal
  • Case Bearing Oil Seal Replacement
  • Pinion Gear Assembly
  • Ring Gear Assembly
  • Ring Gear Assembly (cont.)
  • Gear Tooth Contact Pattern
  • Gear Tooth Contact Pattern (cont.)
  • Backlash Inspection
  • Pinion Joint Installation
  • Final Drive Installation
  • Final Drive Installation (cont.)
• Chapter 15 - Front Wheel / Suspension
  • Sabre Diagram
  • Magna Diagram
  • Troubleshooting
  • Headlight (Sabre)
  • Headlight (Magna) See Also: 83 Addendum Front Wheel / Suspension / Headlight
  • Ignition Switch
  • Ignition Switch (cont.)
  • Instruments (Sabre)
  • Instruments (Sabre) (cont.) See Also: 83 Addendum Instruments (Sabre)
  • Instruments (Sabre) (cont.)
  • Instruments (Sabre) (cont.)
  • Instruments (Magna)
  • Instruments (Magna) (cont.)
  • Instruments (Magna) (cont.)
  • Handlebars
  • Handlebars (cont.)
  • Handlebars (cont.)
  • Handlebars (cont.)
  • Front Wheel
  • Front Wheel Disassembly
  • Front Wheel Inspection
  • Front Wheel Assembly
  • Front Wheel Assembly (cont.)
  • Front Wheel Installation
  • Front Forks
  • Front Forks Disassembly
  • Front Forks Disassembly (cont.)
  • Front Forks Inspection
  • Front Forks Inspection (cont.)
  • Anti-Dive Case
  • Anti-Dive Case (cont.)
  • Front Forks Assembly See Also: 83 Addendum Front Fork / Anti-Dive (Sabre)
  • Front Forks Assembly (cont.)
  • Front Forks Assembly (cont.)
  • Front Fork Installation
  • Steering Stem Removal
  • Steering Stem Bearing Replacement
  • Steering Stem Installation
  • Steering Stem Installation (cont.)
  • Steering Stem Installation (cont.)
• Chapter 16 - Hydraulic Brake
  • Diagram
  • Troubleshooting
  • Fluid Replacement / Bleeding
  • Bleeding (cont.)
  • Brake Pad / Disk
  • Brake Pad / Disk (cont.)
  • Master Cylinder
  • Master Cylinder Inspection
  • Master Cylinder Assembly
  • Brake Calipers
  • Caliper / Piston Inspection
  • Caliper Assembly / Installation
• Chapter 17 - Rear Wheel
  • Sabre Diagram
  • Magna Diagram
  • Rear Wheel
  • Rear Wheel Disassembly
  • Rear Wheel Inspection
  • Rear Wheel Assembly See Also: 83 Addendnum Rear Wheel / Suspension / Brake (Sabre)
  • Rear Wheel Installation
  • Rear Brake Panel
  • Rear Brake Panel (cont.)
  • Shock Absorber (Sabre)
  • Shock Absorber Oil Seal Replacement (Sabre)
  • Shock Absorber Assembly (Sabre)
  • Shock Absorber Assembly (Sabre) (cont.)
  • Shock Absorber Installation (Sabre)
  • Shock Absorber Linkage (Sabre)
  • Shock Absorber Linkage (Sabre) (cont.)
  • Shock Absorber Linkage (Sabre) (cont.)
  • Shock Absorber (Magna)
  • Shock Absorber (Magna) (cont.)
  • Shock Absorber (Magna) (cont.)
  • Swingarm
  • Swingarm (cont.)
  • Swingarm (cont.)
• Chapter 18 - Battery / Charging System
  • Charging Diagram
  • Troubleshooting
  • Battery
  • Charging System
  • Charging System Testing
  • Regulator Performance Test
• Chapter 19 - Ignition System
  • Ignition Diagram
  • Troubleshooting
  • Ignition Coils
  • Transistorized Ignition System
  • Transistorized Ignition System (cont.)
• Chapter 20 - Electric Starter
  • Starter Diagram
  • Starter Motor
  • Starter Motor Inspection
  • Starter Motor Installation
  • Starter Relay / Clutch Diode
• Chapter 21 - Switches
  • Oil Pressure / Brake Light
  • Gear Change
  • Handlebar
  • Handlebar (cont.)
  • Ignition / Clutch / Fuel Level
  • Fuel Level Sensor
  • Low Fuel Warning / Fuel Pump See Also: 83 Addendum Switches
  • Thermostatic Fan / Temperature Sensor
  • Temperature Sensor (cont.)
  • Temperature Gauge / Radiator Reservoir / Speed Sensor
  • Tripmeter / Speedometer / Tachometer (Sabre)
  • Clock (Sabre)
  • Brake / Tailight / Headlight Sensor See Also: 83 ADdendum Switches
  • Battery Electrolyte Sensor (Sabre)
  • Turn Signal Cancel (Sabre)
  • Turn Signal Cancel (Sabre) (cont.)
• Chapter 22 - Wiring Diagrams (Magna) See Also: 83 Addendum Wiring Diagram (Magna)
  • Wiring Diagram (Sabre) See Also: 83 Addendum Wiring Diagram (Sabre)
• Chapter 23 - Technical Features
  • V4 Engine Features
  • Automatic Cam Chain Tensioner
  • Carburetor Choke
  • Anti-Dive Front Suspension
  • Automatic Turn Signal Cancelling
  • Automatic Turn Signal Cancelling (cont.)
  • Electric Speed / Tachometer (Sabre)
  • Fuel Pump (Magna)
• Chapter 24 - Troubleshooting
  • Troubleshooting (cont.)
  • Troubleshooting (cont.)
• Chapter 25 - 1983 Addendum
  • General Information
  • Torque Values
  • Cable Harness / Routing (Sabre)
  • Cable Harness / Routing (Magna)
  • Lubrication
  • Maintenance Schedule (Sabre)
  • Maintenance Schedule (Magna)
  • Air Cleaner / Fuel System (Sabre)
  • Carburetor Removal
  • Carburetor Removal / Float
  • Carburetor Separation / Assembly / Crankcase Ventilation
  • Clutch
  • Clutch Disassembly
  • Clutch Disassembly / Inspection
  • Clutch Inspection / One-Way Clutch
  • Clutch Outer Inspection / Assembly
  • Clutch Assembly
  • Clutch Assembly (cont.)
  • Clutch Assembly (cont.)
  • Head / Valve / Crank / Piston / Transmission
  • Front Wheel / Suspension / Headlight
  • Instruments (Sabre)
  • Front Fork / Anti-Dive (Sabre)
  • Rear Wheel / Suspension / Brake (Sabre)
  • Switches
  • Wiring Diagram (Sabre)
  • Wiring Diagram (Magna)
  • One-Way Clutch System
  • One-Way Clutch System (cont.)
  • Optical Fiber Anti-Theft Device