TRANSMISSION HONDA V45 TRANSMISSION INSPECTION Check gear dogs, dog holes and teeth for excessive or abnormal wear, or evidence of insufficient lubrication. Measure the I.D. of each gear. SERVICE LIMITS: M5 gear: 28.04 mm (1.104 in) M6 gear: 28.04 mm (1.104 in) Cl gear: 24.04 mm (0.946 in) C2 gear: 28.04 mm (1.104 in) C3 gear: 28.04 mm (1.104 in) C4 gear: 29.04 mm (1.143 in) Measure the I.D. and O.D. of the gear bushings. SERVICE LIMITS: M5 0.0.: 27.94 mm (1.100 in) M6 0.D.: 27.94 mm (1.100 in) Cl 0.0.: 23.94 mm (0.943 in) C2 0.0.: 27.94 mm (1.100 in) C3 0.D.: 27.94 mm (1.100 in) C4 0.D.: 28.94 mm (1.139 in) M5 I.D.: 25.04 mm (0.986 in) Cl I.D.: 20.40 mm (0.803 in) C4 I.D.: 25.04 mm (0.986 in) Measure the O.D. of the mainshaft and counter- shaft. SERVICE LIMITS: A (at M5 bushing): 24.90 mm (0.980 in) B (at Cl bushing): 19.93 mm (0.785 in) C (at C4 bushing): 24.90 mm (0.980 in) Calculate the clearance between the gear and gear shaft or bushing. SERVICE LIMITS: M5, 6 gear to M5, 6 bushing: 0.10 mm (0.004 in) M5 bushing to M5 shaft: 0.06 mm (0.002 in) M6 gear to M6 bushing: 0.10 mm (0.004 in) Cl gear to Cl bushing: 0.10 mm (0.004 in) Cl bushing to Cl shaft: 0.10 mm (0.004 in) C2 gear to C2 bushing: 0.10 mm (0.004 in) C3 gear to C3 bushing: 0.10 mm (0.004 in) C4 gear to C4 bushing: 0.10 mm (0.004 in) C4 bushing to C4 shaft: 0.06 mm (0.002 in) 186 Date of Issue: May, 1982 © HONDA MOTOR CO., LTD 1 3- 4