TRANSMISSION HONDA V45 STANDARD SERVICE LIMIT Transmission Gear to-bushing or shaft clearance Cl to Cl bushing 0.020-0.062 mm (0.0008-0.0024 in) 0.10 mm (0.004 in) Cl bushing to shaft 0.167-0.390 mm (0.0066-0.0154 in) 0.10 mm (0.004 in) C2 to bushing 0.020-0.062 mm (0.0008-0.0024 in) 0.10 mm (0.004 in) C3 to bushing 0.020-0.062 mm (0.0008-0.0024 in) 0.10 mm (0.004 in) C4 to bushing 0.020-0.062 mm (0.0008-0.0024 in) 0.10 mm (0.004 in) C4 bushing to shaft 0.005-0.047 mm (0.0002-0.0019 in) 0.06 mm (0.002 in) Shift fork Claw thickness 6.43-6.50 mm (0.253-0.256 in) 6.1 mm (0.24 in) I .D. I Left and right 14.000-14.018 mm (0.5511-0.5519 in) 14.04 mm (0.553 in) Fork shaft 0.0. 13.966-13.984 mm (0.5498-0.5505 in) 13.90 mm (0.547 in) TORQUE VALUES: Output gear case bearing holder Output gear case 8 mm 6 mm Output gear bearing lock nut (outer) (inner) 30-34 N.m (3.0-3.4 kg-m, 22-25 ft-lb) 21-25 N-rn (2.1-2.5 kg-m, 14-18 ft-lb) 10-14 NI-m (1.0-1.4 kg-m, 7-10 ft-lb) 90-110 N•rn (9.0-11.0 kg-m, 65-80 ft-lb) 70-80 N•m (7.0-8.0 kg-m, 51-58 ft-lb) TOOLS: Special or Driver. 07945-3710200 Lock nut wrench, 30/64 mm 07916—MB00000 Preload inspection tool 07998-4150000 Shaft holder 07923-6890101 Ring gear dis/assembly tool 07965-3710100 Race driver attachment 07945-3330300 Bearing remover, 17 mm 07936-3710300 Remover handle 07936-3710100 Remover weight 07936-3710200 Common 07749-0010000 Driver 07746-0040700 Pilot, 30 mm 07746-0010400 Attachment, 52 x 55 mm 07746-0010300 Attachment, 42 x 47 mm 07746-0040400 Pilot, 17 mm 07746-0030100E Driver 07746-0030200 Attachment, 25 mm TROUBLESHOOTING Hard to shift 1. Clutch slave cylinder sticking 2. Shift fork bent 3. Shift shaft bent 4. Shift claw bent 5. Shift drum cam grooves damaged Transmission jumps out of gear 1. Gear dogs worn 2. Shift shaft bent 3. Shift drum stopper broken 4. Shift forks bent 184 Date of Issue: October, 1982 © HONDA MOTOR CO., LTD. 13-2